A distinguishing feature of motor scooters is the variator, an ingeniously. Comes with reinforced drive belt roller weights 6x, 16x 7g complete variator. After taking it apart, the cover was really hot, i noticed tiny shavings and it felt like the nut holding the variator together came a little loose. Met ii increased speed 12% with modified drive face 1. With the drive cover off you can see the variator drive pulley to the left and the driven pulley and clutch assembly to the right. See how to tear things down and put them back together in a honda ruckus. In this moped repair tutorial you will learn how to replace the variator, belt and roller weight in a honda ruckus scooter. Gy6 150cc ban jing lightweight forged variator drive face ruckus scooter vento ebay. All the particulars are in the performance section in the br category over on tr.
Performance variator for sale replacement engine parts. The polini variator transmits the power of the engine to the rear wheel while keeping the engine in an exactly defined revband. Caddesigned roller area to give very good acceleration and a wider range. Reflex with big ruckus mod, what weights adventure rider. By upgrading to a sport variator and properly tuning it, you can control its acceleration and top speed. This special motoforce holding tool hold the torque clutch or flywheel in place, which makes a quick and straightforward removal of variator driver face, flywheel and clutch possible.
Dr pulley slider weights can be used with your stock or performance variator. This variator has been proven to increase top speed and mid range. Ncy yamaha zuma 125 performance rear torque driver pulley. Home ruckus variator clutch partsncy performance drive face get 49cc honda ruckus. Squeeze out a few more rpm by slightly reducing your rotational mass. The guides help let your ramp slide on the pulley evenly and smooth. Gy6 variator drive face 115mm javascript seems to be disabled in your browser. Honda big ruckus ps250 variator service roller or slider. Pulley performance variator assembly v 160 for 50cc 4stroke qmb9 engines. Before installing the variator this is a good time to make sure the drive boss slides freely and the movable drive face has a little grease on the bushing.
After a couple of minutes, i heard a very loud grinding sound coming from inside the clutch cover. Increase top speed and overall acceleration performance. If there are holes or solid fins on the face of the pulley, you can grip it with a suitable holder. This face plate with matching degree belt surface should be purchased and installed with the front clutch variator and rollers for the best results. The polini hispeed offers a combination of improved pull you can feel and a higher top speed. The ncy teflon coated variator keeps debris from sticking to the surface resulting in longer lasting slidersrollers with dr. Variator for honda ruckus variators all street parts street. Widely accepted as the best variator on the market, the polini verson adds performance accrose the entire power band from take off to top speed. The ruckus icx 7150 family of stackable switches delivers the performance, flexibility, and scalability required for enterprise access deployment, raising the bar with nonblocking performance and up to 8x10 gbe ports for uplinks or stacking. Ban jing light weight forged variator drive face for 150cc and 125cc 4stroke gy6 engine based scooters, atvs and offroad karts. To view this site, you must enable javascript or upgrade to a javascriptcapable browser.
Kitaco power drive kit type 3 variator set for honda ruckus and honda metropolitan 50cc. They are of high quality and feature an optimised ramp design. I bought a honda ruckus how do i make this scooter faster. The polini variator is the standard in upgrading your honda ruckus variator. This drive face is a must when upgrading your cvt components.
If i used th 7 gram weights the variator came with i can just barely make 35. Must reuse stock variator ramp top, variator boss, washers, clutch nut, and nuts. A drive face, the backplate, the drive boss and rollers. This kit takes no time at all to install, however you will need to find that perfect variator weight for your ruckus setup with the supplied tuning variator kit. Naraku racing variator for all gy6 engines with 125cc or above. Lightweight performance drive face for the honda ruckus. Pulley performance sliding weights, variator kits and hit clutches are just the prescription you need to get your scooter running faster and smoother. Home ruckus variator clutch partshonda oem ruckus drive face. Jul 25, 2015 the ruckus service manual specifies an initial oil change after the first 600 miles, and then changing the oil routinely every 2500miles. Gy6 150cc ban jing lightweight forged variator drive face.
Brocade ruckus 7150 usb serial driver windows software. This variator is key to provide the variator with enough flexibility for more upgraded parts. You will need a 17mm socket for the nut holding the variator in place and a 19mm socket for the clutch bell nut. Initially all the weights work together to decrease the gear ratio. Ncy performance drive face honda ruckusmet get cvt. This housing is a aggressive upgrade for honda ruckus metropolitan get engine. Kitaco power drive kit type 3 get variator set honda ruckus.
Then, at around 5500 rpm, the lighter black weights are stopped and only the heavier whiteblue weights continue to change the ratio. There are so many emails that it may take me some time to get through them all individually. Light weight housings allow for quicker acceleration and more efficient cooling. Ruckus icx 7150 campus switches ruckus icx 7150 campus switch. The polini variator variator is also the greatest diameter variator on the market, this suggest a greater top pace when compared to other ruckus variators. This will provide the best option for the belt to slide up and down the variator and face. The innovative design and ptfecomposite material ensure that these rollers will last and will not snag. Recommended engine oil type is 10w40 of a reputable brand. Pair this variator up with your choice of rollerslider weights and belt.
Add dr pulley 19g sliders, and you have a much much better and more reliable than stock accelerating bike, that still keeps revs low at highway speeds. Slack the belt by opening the cvt clutch gives belt slack to the variator side. And if you dont yet have a driving license that permits you to drive faster. Youll know that its necessary to go for a stronger spring when the drive belt keeps slipping, the vario doesnt shift smoothly within the ideal rpm range or the engine keeps. Everything was going smoothly until i put the new variator in and took it for a test drive. This does not require any modification or additional components to make it run. The engagement pawl always seems to get stuck first. The polini variator is an instant easy to install upgrade for your scooter.
The drive face can seem like its tight but really not. For scooters, atvs, and karts, honda ruckus with gy6 motors swap. Kitaco power drive kit type 3 get variator set honda. Ncy performance drive face get 49cc honda ruckus the. Better option is to replace the variator face with one from a honda big ruckus 250. Now your variator is locked into place and you can use a ratchet or wrench instead of getting out the old impact gun. Ncy upgraded clutch bell for honda ruckus metropolitan. Kitaco power drive type 3 variator is the only one on the market that includes a matching drive face.
Removing the variator or clutch without an impact wrench. Showing how easy it is to open up the cvt on the bike and do the service on. Will help eliminate that annoying bog after initial takeoff. These hispeed variators are polinis newest development. Depending on the model, the kit usually includes a torque. Sep 08, 2016 chow came back by popular demand to show you all how to do a variator install with a sense of humor. The polini variator for honda ruckus or metropolitan transmits power of the engine to the rear wheel while keeping the engine in an exactly defined revband. While youre stuck at home, make the most of your time by learning a new language, skill, or even train for a remotework job with our new premium.
The finish is top class and they are suitable for all chinesebuilt 125150170180 scooters and atvquads with a gy6 engine. Myk variator drive wheel assy cvt complete for gy6 150cc 4 stroke engines. This is a great upgrade for your bone stock or highperformance engine. Thank you to all those that expressed an interest in the variator mods. This dr pulley variator 160 work on gy6 50, kymco super 9 49cc two stroke plus honda ruckus engines and comes with drive plate, face drive with gears plus id plus variator with backing plate much needed washers and instructions on best way to. This variator for the honda ruckus contains all parts of the variator assembly, including pressure spring, slides, roller weights, pressure plate, and drive face. For best results, its recommended to be used with a racing cdi feign blaster cdi or posh cdi.
The polini variator offers the advantage of a wider range of adjustment. Scooter variator and flywheel stabilizer tool, variator drive face hold bracket. Not to mention its kool spectrum of silver, brass, and rose gold color s. Honda ruckuszoomer and metropolitan variator toutorial youtube. In this picture you can see the drive with the drive face left and clutch bell right removed. Shifting at the right rpm is essential for getting the best acceleration and speed out of. Line this tool up with the teeth on the variator drive face. Push down the drive boss so you can install the ramp plate. This variator works wonderfully in conjuction with the ncy. Once some belt dust gets on the boss you get a funk going and the lube becomes less important.
Ncy performance drive face for the honda ruckus and honda metropolitan get cvts is a direct replacement for the stock oem. This item koso performance variator fan drive face 125 150cc scooter gy6 4 stroke taotao bms vip peace tank roketa jonway baja sunl vento new variator fan for gy6 125cc, 150cc scooter motors. Dr pulley variator gy6 50 dr pulley variator for 9qmb engine kymco super 9 honda ruckus kymco agility want the best get this dr pulley variator on your gy6 50 scooter and get the take off you have been missing, the 150s have enjoyed this variator so now scootertronics will offer for the gy6 50s. You can keep the shaft from rotating with a variator holding tool or by using a light duty impact tool. This is a good time to make sure the ramp sliders are all installed correctly. The spring transfers pressure onto the torque driver and so strongly influences the varios shifting characteristics. It has two male pins on each sides size 5mm and 9mm that will fit most standard gy6 variator drive fan. Old school wheel standing championships at byron dragway old school cars american muscle duration.
Variator kit includes back plate with spacers, drive face, pulley, pulley spacers and drive boss. I believe the ruckus riders started do it, and we followed them. Please keep in mind this kit does not include a belt or sliders. The hit clutch will engage when you want it to, and hold on where lesser clutches would give up. Malossi variator for honda reflex and big ruckus 5111226. Clutch housings are often overlooked when looking for extra power. Equipped with the multivar even standard engines gain an increased acceleration and top speed output.
Jul 21, 2014 a variator is composed of three main parts. Honda pcx tuning bikes for sale in thailand thailand. The variator is always used in conjunction with a outer front pulley half this is the fan looking thing that is at the front of the pulley system, and it has a smooth rear face. If you are only installing a variator, rollers or belt feel free to skip along to that part of the job. However, we do recommend replacing the variator along with weights and the belt when upgrading the drive face. Nh125 rollers and drive face motor scooter guide forums. Honda ruckus stainless steel performance exhaust 19045 koso throttle body honda grom 12815. Honda ruckus nps50 49cc edz racing exhaust for fatty wheel.
These sliding rollers perform better than standard round weights by allowing the variator to open farther for higher top speeds. Honda ruckus metro ncy variator kit rolling wrench. Variator polini hispeed minarelli variator polini hispeed minarelli. Variator kits and parts to go with just about any cvt bike such as honda ruckus, yamaha zuma, gy6, metropolitan, c3, and more. Make sure variator drive face is seated properly and not get its teeth chewed by the variator shaft splines.
The ruckus personality test so you call yourself a fellow rucker eh, lets puts you to the test. Gy6 variator drive face 115mm 164312 gy6 variator drive face type2 123mm 1657. This can be used on a diosa50, but the rollers are not going to be the right weig. Honda ruckus cvt transmission kit 20032018 rolling wrench. Malossi variator for honda reflex and big ruckus 5111226 malossi has put a lot of research and development in the multivar variator kits. Variator malossi multivar honda ruckus 50 ruckhouse.
The new variator is larger and has a belt face that get better acceleration. The honda reflex uses a two stage variator weight system. Gy6 150cc ban jing lightweight forged variator drive face ruckus scooter blue. Heres a handful of tips on how to tune your cvtvariator. This resulted in a very improved operation as well as an optimized shifting. Hi, i need my variator bolt off and i dont have a impact wrench, i tried a drill, and a hammer drill i also tried jamming a extension bar in there, and managed to snap off some teeth. Help lock variator drive face and flywheel clutch bell in place for loosening its center nut or stabilize to help torque down variator nut and clutch nut. Pulley performance variator honda ruckus metropolitan dio qmb9. Get the most out of your ruckus with only the best parts for performance. Some br owners, face off the center portion of the variator skimming about and 18th or so to get the belt a touch lower. Dlh performance variator and 1500 rpm springs kit for gy6 150cc scooters 12gm.
Pulley vespa variator kit 44mm boss 169362 driven racing honda grom endurance cups 169421. Drive face variator drive face plate gy6 150 150cc koso variator face plate the koso variator face plate is a lighter than stock unit and comes without fins for faster revs and less drag. Polini variators are also made of a high quality plated aluminum alloy so wear under the higher horsepower conditions are virtually eliminated. Transmission cvt honda ruckus custom ruckus, scooter. Front pulley ncy aluminium honda ruckus drive face. Gy6 variator drive face type2 123mm 1657 scooter part. The multivar is a sturdy highquality variator from malossi. With the stock variator and 5 gram dr pulley slider waits i was routinely hitting 40 42 mph. In this picture you can see the drive with the drive face left and clutch bell right. Rolling wrench has put together this bolt on performance cvt transmission kit for your honda ruckus this fits all honda ruckus s from 2003 to 2019 stock get engine 49cc. Jun 08, 2015 the polini variator transmits the energy of the engine to the rear wheel while retaining the engine in an just described revband. Then install the variator drive face while lifting the slack belt further away from the center boss if done properly should not see any splines between variator drive face slopside and boss flatside. The cncmachined running surface of the disc allows for a clean, lowvibration belt operation.
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